Project Background In May 2024, VOITTO received an email inquiry from a machinery manufacturer in Egypt seeking a 20 ton overhead crane. This customer primarily produces stamping machines, molds, and heavy machinery parts. The factory’s materials are primarily large and heavy, requiring frequent handling and installation. The customer’s existing lifting equipment required frequent daily maintenance and posed safety risks. To improve the efficiency and safety of their production lines, they decided to upgrade their lifting equipment and purchase a 20 ton overhead crane. Project Challenges Site Constraints: The client’s factory building had a large span but limited height. The bridge crane needed to cover the entire factory area while maintaining a sufficient lifting height. Complex Lifting Conditions: The crane needed to handle mold handling, hoisting stamping machines, and transferring heavy metal components simultaneously, placing high demands on the crane’s stability and precise positioning capabilities. Environmental Adaptability: Egypt is a hot and dry region, requiring the equipment to withstand high temperatures, be dust-proof, and operate continuously for extended periods of time. Solutions Offered By VOITTO After communicating with the customer and…
Project Background In October 2023, we received an inquiry from a small-to-medium-sized recycled paper mill in the Philippines. The mill primarily produces packaging paper from imported waste paper, processing 30 tons of waste paper daily. Previously, the paper mill used forklifts and manual labor to transport waste paper piles. Three major issues arose: 1. The forklift’s large turning radius obstructed workshop aisles. 2. When manually assisted with handling, waste paper scattered and wasted 8%-10%. 3. A single shift required three workers, resulting in high labor costs. To improve waste paper handling efficiency, the mill planned to purchase an LD electric single-girder 5 ton overhead crane equipped with an electromagnetic chuck system. The customer considered our product suitable so they filled out an inquiry form online. Project Challenges Limited workshop conditions: The factory’s span is 19 meters. The existing steel structure is insufficiently load-bearing, so they need an overhead crane with high load capacity.High environmental requirements: The workshop humidity reaches 65%-70%, resulting in high levels of paper dust and debris, which can easily cause equipment circuit failures.Operational barriers: Local workers lack…
Project Overview In May 2023, we received an email inquiry from a Peruvian customer regarding a Two-ton electric hoist. After communicating with the customer, we learned that the customer’s original lifting equipment was old, inefficient, and noisy. Now decided to purchase 5 sets of electric hoists to improve the handling efficiency and production safety of the workshop. The following is the project information and product Specification. VOITTO Solution After the customer communicated with our technical team, VOITTO’s professional technical team quickly developed a solution for the customer and provided parameter information and quotation information. The following is two-ton electric wire rope hoist parameter information. Product Specifications Safety system Project Progress After confirming the parameter information and quotation with the customer, they did not confirm the order as soon as possible. It was not until July that the customer contacted us again and informed us that they had decided to cooperate with VOITTO. Although we are not the client’s only supplier. Customers choose to cooperate with us not because our prices are low, It is because VOITTO has a professional technical…
Project Overview In April 2023, we received an inquiry for a 50-ton double girder gantry crane from a former Turkish customer. The customer is a professional concrete bridge and large plate girder prefabrication factory with many years of experience. The customer shared their work situation with us. They need a 50-ton lifting capacity truss gantry crane to be used in an open-air environment. This crane will be mainly used to lift concrete bridges. In this working condition, we first consider MG Truss gantry crane. MG truss double-beam gantry crane is suitable for prefabrication yards and production lines. It can perform high-precision positioning operations, including flipping and assembling prefabricated components. Its lifting range is 40-100 tons, and it can lift heavy components such as 25-meter box girders, plate girders, bridge piers, etc. It can meet the lifting needs of customers. In addition, MG Truss double girder gantry crane combines double-beam design and truss structure design. This structure has light weight and strong wind resistance. The Truss structure is easy to disassemble and transport, which is very suitable for bridge construction projects.…
Project Overview In March, we received an inquiry for double-girder overhead cranes from an old customer in Qatar. The customer is a professional steel manufacturer and distributor. They said they would use these overhead cranes to hoist steel coils in the proposed warehouse. We first learned about the size of the warehouse that the customer was going to build and the specific requirements for lifting steel coils. The customer had ordered our bridge cranes before. So we knew their preference for European designs. Therefore, we considered recommending the European double girder NLH overhead crane. It is suitable for machining workshops, auxiliary workshops of metallurgical plants, warehouses, material yards, etc. It can replace ordinary double-beam bridge cranes. It can also be used in steel workshops for transshipment and loading or unloading operations. Project Challenges We need to comprehensively consider both the features of steel coils (heavy weight, difficult to control the center of gravity, easy to roll) and the limitations of the warehouse operating environments. Therefore, when lifting steel coils in the proposed warehouse, there are multiple challenges: 1. Lifting Capacity and Structural Strength:…
Project Overview A large paper mill in Shandong, China, decided to upgrade the equipment in its production plant in order to improve productivity and safety. The mill mainly produces various types of paper and cardboard, which require frequent handling of raw materials as well as heavy equipment components during the production process. Due to the low efficiency of the old handling equipment, the mill decided to introduce a 10-ton overhead crane to improve the automation and safety of material handling. Project Challenges Space Constraints: The height of the paper mill workshop is limited, and overhead crane installation needs to be adapted to the site layout. Dust And Moisture Requirements: The High humidity and dusty environment in paper mills, cranes need to have anti-corrosion and dustproof functions. Precise Handling Requirements: The handling process needs to be smooth without shaking, to avoid damaging the product quality. Efficient Operation Requirements: The fast pace of the production line, cranes to meet the high frequency of use while reducing the failure rate to ensure continuous production. VOITTO Solution To meet the stringent requirements of this project, Voitto…
Project Overview Due to the complex geological conditions and narrow construction space, the Xi’an Metro Tunnel Construction Project requires the lifting of large pipe segments and heavy equipment in the shaft. Traditional truck cranes cannot meet the lifting needs in a small space, and the operation in the tunnel requires extremely high safety and precision. For this reason, the construction party decided to purchase a 50-ton gantry crane as the core lifting equipment, responsible for the assembly of pipe segments, the lifting of shield machine components, and the vertical transportation of construction materials. Project Challenges Space Limitation: The shaft size is only 15m×10m, and the gantry crane needs to complete large-tonnage lifting in a limited space while avoiding interference with surrounding structures. Load Safety: The maximum single lifting load of the shield machine cutterhead assembly is 48 tons, and the stability of the crane under full load must be ensured. Environmental Risks: The humidity and dust in the tunnel are high, and the electrical system and steel structure must be moisture-proof and corrosion-resistant. Schedule Pressure: The project requires the crane…
Project Overview A well-known automobile manufacturing plant in the United States needs to frequently move large stamping dies for the production of body parts. The dies weigh up to 30 tons, are large in size, and require high-precision positioning to ensure smooth operation of the production line. In order to optimize the production process, the factory decided to introduce an overhead crane to improve the efficiency and safety of mold handling. Project Challenges The Mold Is Heavy: A 30-ton mold requires an overhead crane with extremely high stability and load capacity. Space Limitation: The height of the factory workshop is limited, and it is necessary to ensure that the crane can operate flexibly in the limited space. Precision Positioning Requirements: Mold installation requires millimeter-level accuracy to avoid collision or misalignment affecting production. Safety And Compliance: It is necessary to comply with the US OSHA (Occupational Safety and Health Administration) standards to ensure safe operation. Production Efficiency: The original handling method takes a long time, and it is necessary to shorten the mold replacement time and reduce downtime losses. VOITTO Solution Customized Overhead Crane: A double-girder…